Gefasoft Use Case - Automated (USB) flash system

Initial Situation – What Was the Challenge?

For a new special-purpose machine project, GEFASOFT required a compact and reliable display unit that could be mounted directly at the USB removal station. The system is part of an automated process in which robots and cameras transfer software onto USB sticks – with the highest precision and strict quality standards.

The goal was to find a display that would clearly and visibly present the current machine status, prove robust in an industrial environment, and integrate seamlessly into the existing PLC control system.

Key Requirements:

Display of real-time data directly at the machine
Robust, industry-grade design
Control via a PLC system

Quick Links

The Solution – CANEO series4x Display

For displaying machine statuses directly at the USB removal station, GEFASOFT chose the CANEO series4x display from CAPTRON. The solution impressed with its robust design, compact form, and simple integration via IO-Link. This made it possible to mount the display exactly where the information is needed – visible, reliable, and seamlessly integrable into a PLC system.

The multifunctional display makes it possible to present numbers, letters, and color-coded status signals clearly – a real added value in day-to-day operations. The decision in favor of CAPTRON was driven not least by the high product quality and deep technical understanding of industrial requirements.

Three key advantages at a glance:

Compact & robust: Ideal for use directly on the machine
Smart visualization: Numbers, letters & color-coded status indicators
IO-Link enabled: Seamless integration into PLC-controlled processes

„The CANEO series4x display was a perfect fit for our application – robust, smart, intuitive.“

David Mathy, Chief Product Officer, GEFASOFT

Project Implementation – Fast, Smooth & Collaborative

The collaboration between GEFASOFT and CAPTRON was characterized from the very beginning by partnership and a solution-oriented approach. From the initial contact through sampling to series integration, the project followed clearly defined phases. The ability to test the display directly within the machine was highly valued by the GEFASOFT team.

On the technical side, integration went absolutely smoothly – thanks to comprehensive reference documentation and close coordination between development and procurement on both sides.

Project phases at a glance:

Consultation, sampling, and machine testing
Seamless series integration into the special-purpose machine
Close collaboration with product management, engineering, and procurement

„The CAPTRON solution is a prime example of smart industrial integration.“

Martina Herrmann, Project Lead, GEFASOFT

Result – Clear Display, Strong Performance

With the deployment of 40 CANEO series4x displays, GEFASOFT was able to ensure process reliability right from the start. Status information is now available exactly where it is needed – directly at the USB removal station. This allows potential sources of error or downtime to be identified and resolved immediately.

Feedback from operations has been consistently positive: the display is intuitive, reliable, and provides genuine added value in ongoing production.

Achieved improvements:

Clear real-time status indication
Faster response times to faults or bottlenecks
Increased process efficiency for the operator team

Conclusion & Outlook

The successful use of the CANEO series4x displays at GEFASOFT demonstrates how modern display and control elements can efficiently support industrial processes. The partnership was characterized by reliability, strong technical expertise, and a clear shared goal: greater transparency directly at the machine. A follow-up project has not yet been officially confirmed – but the prospects for further collaboration are highly promising.